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What are the characteristics of the surge phenomenon of centrifugal compressors?

2019-08-13

After the surge occurs, it will also affect the motor, inlet and outlet pipes, pressure gauges, etc. Outside the main engine, all operating instruments on the control panel will oscillate sharply.


Surge is very harmful, but it still cannot be eliminated from the design. The high-pressure centrifugal blower can prevent the unit from entering a surge state only when it is running. The principle of anti-surge is to immediately increase the flow of the compressor when the surge is about to occur, so that the unit can flow out of the surge area. There are three ways to prevent surges: 1) Partial gas return method. 2) Local air defense method. 3) Change the operating speed of the compressor.


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Once the surging phenomenon occurs in the operation of the centrifugal compressor, the operation of the unit and the pipe network has the following characteristics: 1) The outlet pressure and inlet flow of the gas medium vary greatly, and sometimes gas reflux may occur. The gaseous medium is transferred from the compressor to the inflow inlet, which is a dangerous situation. 2) The pipe network vibrates periodically, with large amplitude and low frequency, accompanied by periodic "roar". 3) The compressor body vibrates strongly, the shell and the bearing both vibrate strongly, and emit strong periodic airflow sound. Due to strong vibration, the lubrication state of the bearing will be destroyed, the bearing pad will burn out, and the shaft will even be twisted, the rotor and the stator will rub and collide, and the sealing element will be severely damaged.

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The working principle of centrifugal air compressor is to increase gas pressure by changing kinetic energy. After the turbine fan shows signs of surging, the bypass valve should be opened immediately to directly remove some gas. Long-term effective surge control requires us to accurately determine the surge flow rate to avoid energy waste caused by emptying in actual operation. Surge flow is a variable, and many technical parameters affect it.


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